Cable Preparation Tools

IEWC offers a comprehensive range of cable preparation tools designed for precision, safety, and efficiency across low, medium, and high voltage cable applications. Whether you're removing bonded semiconductors, stripping insulation, or cutting outer sheaths, each tool is engineered for accuracy and ease of use in demanding environments such as substations, electrical distribution, and industrial installations.

T-ASC40R1 - Tool for Bonded Semiconductor Removal

The T-ASC 40R1 is a lightweight, durable tool designed to remove bonded (non-peelable) semiconductors from medium voltage cables. It creates a clean chamfer and smooth surface finish for reliable cable preparation.

Key Features:

  • Removes bonded semiconductors
  • Chamfering function for clean cable ends
  • Lightweight design (650 g)
  • Easy to handle and operate
  • Cable diameter range: 14 mm to 40 mm
  • Adjustable incision depth: 0.1 mm to 1.4 mm

Specifications:

  • Application: Medium voltage cable tools
  • Packaging: Carton box
  • Weight: 650 g
  • Diameter Range: 14 – 40 mm

LHM1R 30/45E - Incision Tool for Peelable Semiconductors

The LHM1R 30/45E is a precision tool designed to score the peelable semiconductor layer on medium voltage cables, allowing for easier manual removal. Its robust construction makes it ideal for utility, industrial, and substation environments.

Key Features:

  • Durable, ergonomic design
  • Ideal for medium voltage cable prep
  • Supports cable diameters from 14-44 mm
  • Leaves a minimum 30 mm length of remaining semiconductor
  • Cutting depth: 1.2 mm

Specifications:

  • Tool Type: Specific cable tool
  • Application: Medium voltage cables
  • Dimensions (L x W x H): 200 x 75 x 140 mm
  • Weight: 660 g

LHM2R/30-60 - Peelable Semiconductor Scoring Tool for HV Cables

The LHM2R/30-60 is a robust tool designed to make a precise incision on peelable semiconductor layers in high voltage cables. Its smooth finish and strong construction support efficient and controlled cable preparation for demanding utility and industrial environments.

Key Features:

  • Delivers a clean, smooth finish
  • Supports cable diameters from 38-60 mm
  • Leaves a minimum of 30 mm semiconductor layer
  • Built for high voltage cable applications

Specifications:

  • Tool Type: Specific cable tool
  • Application: High voltage cables
  • Dimensions (L x W x H): 216 x 112 x 137 mm
  • Weight: 900 g

BRMRD1E - Insulation Remover for Medium Voltage Cables (14–40 mm)

The BRMRD1E is a heavy-duty insulation removal tool designed for medium voltage (MV) cables. It allows users to set a precise insulation length and achieve a clean, straight cut with the aid of the BR stop, ensuring a smooth finish in utility and industrial settings.

Key Features:

  • Adjustable for cut length and depth
  • Produces a smooth, professional finish
  • Handles cable diameters from 14-40 mm
  • Designed for voltages from 1,000-50,000 V

Specifications:

  • Tool Type: Cable insulation remover
  • Application: Medium voltage cables (HTA range)
  • Dimensions (L x W x H): 270 x 100 x 165 mm
  • Weight: 1.1 kg
  • Cut Depth: 9 mm

ASC 25R1 - Bonded Semiconductor Removal Tool for MV & HV Cables

The ASC 25R1 is a precision tool designed to remove bonded semiconductors from medium and high voltage cables. It delivers a clean chamfered finish and allows depth adjustments for controlled, repeatable cable preparation.

Key Features:

  • Removes bonded semiconductor layers quickly and cleanly
  • Integrated chamfering function for smooth cable transitions
  • Adjustable blade depth from 0.4-1.4 mm
  • Supports cable diameters (on semi-conductor) from 14-44 mm

Specifications:

  • Tool Type: Semiconductor removal tool
  • Application: Medium and high voltage cables
  • Dimensions (L x W x H): 205 x 105 x 130 mm
  • Weight: 610 g

ASC Series - Bonded Semiconductor Removal Tools for MV & HV Cables

The ASC Series from ALROC is a line of professional tools designed to remove bonded semiconductor layers and create a clean chamfer on medium and high voltage cables. With models tailored to different cable diameters and remaining semiconductor lengths, the ASC tools offer precision, speed, and safety in cable preparation.

Key Features:

  • Clean removal and chamfering of bonded semiconductors
  • Adjustable blade depth: 0.4-1.4 mm
  • Supports cable diameters from 14-60 mm
  • Designed for both MV and H cables

Specifications:

  • Blade Adjustment Range: 0.4 mm – 1.4 mm
  • Function: Bonded semiconductor removal with chamfer
  • Tool Type: Hand-operated mechanical tool

LH2 - Insulation Removal Tool for Medium Voltage Cables

The LH2 is a monofunction tool designed for precise insulation removal on medium voltage (MV) cables. It features a pre-adjustable cutting length and a counter-iron for smooth rotation and controlled feed.

Key Features:

  • Pre-adjustable for insulation length
  • Built-in counter-iron for stable rotation
  • Designed for MV cable insulation removal
  • Supports diameters from 38 mm to 60 mm
  • Max cutting depth: 17 mm
  • Lightweight and ergonomic design

Specifications:

  • Application: Medium voltage cable insulation
  • Dimensions (L x W x H): 425 x 105 x 85 mm
  • Weight: 2 kg

LH3 - Insulation Removal Tool for High Voltage Cables

The LH3 is a monofunction tool specifically designed for removing insulation from high voltage (HV) cables. It features a counter-iron to regulate feed and assist with smooth rotation during cutting.

Key Features:

  • Ideal for HV insulation removal
  • Counter-iron ensures controlled tool feed
  • Supports cable diameters from 60-80 mm
  • Max insulation cutting depth: 24 mm
  • Durable and ergonomic design

Specifications:

  • Application: High voltage cable insulation
  • Dimensions (L x W x H): 460 x 130 x 85 mm
  • Weight: 3 kg

MF2/60 - Multifunction Tool for Sheath & Insulation Removal

The MF2/60 is a robust, dual-function tool designed to remove both the outer sheath and thick insulation from medium voltage cables. It delivers straight, clean cuts and allows feed adjustment for precise material removal.

Key Features:

  • Removes PE, PVC, and PR outer sheaths
  • Also cuts thicker primary insulation
  • Adjustable feed for chip thickness
  • Sheath + insulation functionality
  • Supports cable diameters from 16-58 mm

Specifications:

  • Application: MV cables
  • Dimensions (L x W x H): 170 x 90 x 120 mm
  • Weight: 1.4 kg
  • Max Cut Depth: 7 mm

PG2BT/2020 - Sheath Removal Pliers for Low Voltage Cables

The PG2BT/2020 is a lightweight, easy-to-use tool designed for clean removal of outer sheaths on low voltage cables. It performs both circular and longitudinal cuts with precision and is ideal for quick and controlled sheath stripping.

Key Features:

  • Performs circular and longitudinal cuts
  • Cutting depths adjustable upon request (0.5 mm to 5 mm)
  • Compact and lightweight (500 g)
  • Supports cable diameters from 21-35 mm
  • Designed for low voltage cable applications

Specifications:

  • Application: LV cable outer sheath removal
  • Dimensions (L x W x H): 240 x 85 x 80 mm
  • Weight: 500 g
  • Circular/Longitudinal Cut Depth: 2 mm

PG3HTA/2833 - Sheath Removal Pliers for Medium Voltage Cables

The PG3HTA/2833 is a robust, precision tool designed to safely and efficiently remove the outer sheath from medium voltage cables. It performs both circular and longitudinal cuts and offers controlled depth adjustment, making it faster and safer than traditional knives.

Key Features:

  • Circular and longitudinal cuts for outer sheath removal
  • Cutting depth adjustable
  • Faster, safer alternative to a utility knife
  • Compact, ergonomic design
  • Supports cable diameters from 26-52 mm

Specifications:

  • Application: Medium voltage cables
  • Dimensions (L x W x H): 265 x 95 x 80 mm
  • Weight: 600 g
  • Circular Cut Depth: 2.8 mm
  • Longitudinal Cut Depth: 3.3 mm

PG4HTA/3033 - Sheath Stripping Tool for Large MV Cables

The PG4HTA/3033 is a durable, high-capacity tool for removing the outer sheath of medium voltage cables using both circular and longitudinal cuts. It’s ideal for demanding applications across electrical, industrial, and substation environments.

Key Features:

  • Circular and longitudinal cutting capability
  • Cutting depth adjustable (0.5 mm to 5 mm available on request)
  • Designed for MV cables in industrial and utility settings
  • Handles large cable diameters up to 75 mm

Specifications:

  • Application: Medium voltage cables
  • Dimensions (L x W x H): 300 x 110 x 105 mm
  • Weight: 870 g
  • Cable Diameter Range: 47 mm to 75 mm
  • Circular Cut Depth: 3.0 mm
  • Longitudinal Cut Depth: 3.3 mm

ME‑C Crimping Die

Precision-engineered hexagonal crimping die from Cembre’s 2721 family, designed for use with manual, hydraulic, or battery-powered crimping tools. Ideal for creating reliable, high-integrity connections with cable lugs across low-, medium-, and high-voltage applications.

Key Features:

  • Hexagonal crimp profile for strong, reliable connections
  • Compatible with a wide range of Cembre crimping tools
  • Built for durability in demanding electrical environments

Specifications:

  • Die family: ME‑C series
  • Application range: Suitable for LV/MV/HV cable lugs
  • Crimp force capacity: Compatible with tools applying forces up to 130 kN

ME‑3D Crimping Die

The Cembre ME‑3D is a high-performance crimping die designed for precision crimping of three-indentation (tri-crimp) style connectors. Engineered for compatibility with Cembre’s mechanical and hydraulic tools, it delivers consistent and secure connections in demanding electrical applications.

Key Features:

  • Tri‑indent (3D) crimping profile for enhanced grip and conductivity
  • Compatible with a wide range of Cembre crimping tools
  • Built for high-cycle durability and reliability

Specifications:

  • Die Type: ME‑3D Series
  • Crimp Style: Three-indentation (tri-crimp)
  • Tool Compatibility: Manual, hydraulic, and battery-operated tools

ME‑520 Crimping Die

The Cembre ME‑520 is a precision-engineered crimping die specifically designed for hexagonal crimping of medium to large cable lugs and connectors. It ensures consistent, high-integrity terminations when used with compatible Cembre hydraulic and battery-powered crimping tools.

Key Features:

  • Hexagonal crimp profile for strong, electrical connections
  • Designed for medium to large conductor sizes
  • Compatible with Cembre hydraulic and battery-operated tools

Specifications:

  • Crimp Style: Hexagonal
  • Tool Compatibility: Cembre 130 kN crimping tools
  • Application: LV/MV cable lugs and connectors

ECW‑H3D Hydraulic Crimping Head

Powerful 230 kN hydraulic head engineered for U‑style crimps on electrical connectors up to 630 mm². Designed for use with hydraulic pumps, it delivers precise and reliable crimps in heavy-duty applications.

Key Features:

  • High-force hydraulic operation (230 kN) enables secure crimps on large conductors
  • U-head with quick-coupler for fast setup and die changes
  • Multi-die compatibility, including 230 kN and adapted 130 kN semicircular dies

Specifications:

  • Crimping force: 230 kN
  • Connector range: 10–630 mm²
  • Operating temperature: –15 °C to +50 °C
  • Pressure limit: 700 bar pump required

RHU520 Hydraulic Crimping Head

The Cembre RHU520 is a high-performance 130 kN remote hydraulic crimping head designed for heavy-duty cable terminations. Engineered for precision and efficiency, it is ideal for use in industrial, utility, and construction environments when paired with a compatible hydraulic pump.

Key Features:

  • Designed for use with 130 kN Cembre hexagonal crimping dies
  • Quick-release coupler for fast tool setup and changeover
  • Durable construction for long-term use

Specifications:

  • Crimping Force: 130 kN
  • Head Type: U-shape with locking pin
  • Operating Pressure: 700 bar (10,000 psi)
  • Die Compatibility: ME series hexagonal dies

B1300-CA Battery-Powered Hydraulic Crimping Tool

The Cembre B1300‑CA is a powerful, battery-operated hydraulic crimping tool delivering 130 kN of force for fast and reliable cable terminations. Ideal for use in industrial, utility, and field environments, it combines performance with portability for efficient crimping of low- and medium-voltage connectors.

Key Features:

  • 130 kN crimping force for strong, consistent hexagonal crimps
  • Powered by lithium-ion battery for cordless, high-efficiency operation
  • Open “C” head design allows for easy die and connector positioning

Specifications:

  • Crimping force: 130 kN
  • Crimping Range: Up to 400 mm²
  • Battery: 18V Li-Ion
  • Die Compatibility: ME-series hexagonal dies

B1350-CA Battery-Powered Hydraulic Crimping Tool

The Cembre B1350-CA is a cordless 18V hydraulic crimping tool delivering 132 kN of force for copper and aluminum connectors up to 400 mm². Its open C-head rotates 180° for easy access in tight spaces, while the ergonomic pistol-grip design ensures comfort during extended use.

Key Features:

  • 132 kN crimping force for connectors up to 400 mm²
  • Ergonomic, lightweight design
  • OLED display with crimp and battery data
  • 180° rotating open C-head

Specifications:

  • Voltage: 18V Li-Ion
  • Crimp Range: 10–400 mm²
  • Weight: 6.6 kg
  • Operating Temp: –15°C to +50°C

CB-Series Rechargeable Batteries

Cembre CB-Series batteries are high-performance rechargeable power sources designed for use with Cembre’s range of cordless hydraulic tools. Built for reliability in industrial environments, these lithium-ion and NiMH batteries deliver consistent energy output across a range of operating conditions, with models supporting 9.6V to 18V systems.

Key Features:

  • Compatible with a variety of Cembre cordless hydraulic tools
  • Compact and durable design with IP20 ingress protection
  • Available in multiple voltages and capacities for flexible tool pairing

Specifications:

  • Voltage options: 9.6V, 14.4V, and 18V
  • Energy capacities: 28.8 Wh to 93.6 Wh
  • Battery types: Lithium-Ion and NiMH
  • Operating temperature range: –20°C to +50°C

B500A Battery-Powered Crimping Tool

The Cembre B500A is a compact, 18V cordless hydraulic crimping tool delivering 63 kN of force for crimping copper and aluminum connectors up to 300 mm². Designed for ergonomic, one-handed operation, it features a 180° rotating head, OLED display, and smart safety controls—ideal for industrial and utility applications.

Key Features:

  • 63 kN crimping force for connectors up to 300 mm²
  • 180° rotating, openable closed head
  • OLED display with crimp, battery, and maintenance data

Specifications:

  • 18V Li-Ion battery (up to 4 Ah capacity)
  • Weight with battery: ~4.5 kg
  • Operating temperature: –15°C to +50°C
  • Connector range: 4–300 mm²

HT131‑C Hydraulic Crimping Tool

The Cembre HT131‑C is built for professionals who need a dependable, manual crimping solution for medium to large cable installations. Its rugged construction ensures long-term durability in industrial environments, while the balanced design and smooth hydraulic action reduce operator fatigue during extended use.

Key Features:

  • 130 kN maximum force for heavy-duty applications
  • 180° rotating open C-head for versatile positioning
  • Two-speed hydraulic system

Specifications:

  • Crimping Force: 130 kN
  • Crimp Range: 10–400 mm²
  • Operating Pressure: 700 bar
  • Power: Manual hydraulic operation

TC120 Hydraulic Cutting Head

A rugged hydraulic cutting head designed for professional use on copper, aluminum, SWA, and telecommunications cables up to a 120 mm diameter. Featuring heat-treated steel blades and a self-locking coupler, it delivers clean, efficient cuts when attached to any 700 bar hydraulic pump—ideal for field and industrial environments.

Key Features:

  • Clean-cut, hardened steel blades for long-lasting performance
  • Self-locking quick coupler compatible with 700 bar hydraulic pumps
  • Opens to cut live or stationary cables safely

Specifications:

  • Cutting diameter: up to 120 mm
  • Max hydraulic pressure: 700 bar (10,000 psi)
  • Weight: 9.5 kg
  • Blade type: heat-treated high-strength steel

KT3N Mechanical Cable Cutter

The Cembre KT3N is a lightweight, manually operated cable cutter engineered for clean and efficient cutting of copper and aluminum cables up to 34 mm in diameter. Ideal for electrical installation and field work, its compact design and ergonomic handling make it a practical choice for professionals needing precision without power tools.

Key Features:

  • Cuts soft Cu and Al cables up to 34 mm in diameter
  • Manual ratchet mechanism for smooth, one-handed operation
  • Quick-release function for fast blade reset

Specifications:

  • Cutting capacity: Ø ≤ 34 mm
  • Weight: 600 g
  • Length: 260 mm
  • Power: Manual

KT4N Mechanical Cable Cutter

The Cembre KT4N is a heavy-duty, manually operated cable cutter designed for clean cutting of copper and aluminum cables up to 62 mm in diameter. With its ratcheting mechanism and ergonomic grips, it provides precise and efficient cuts without requiring external power—ideal for installation, maintenance, and jobsite use.

Key Features:

  • Cuts non-armored copper and aluminum cables up to 62 mm diameter
  • Manual ratchet system for smooth, controlled cutting
  • Quick blade release for easy repositioning

Specifications:

  • Cutting capacity: Ø ≤ 62 mm
  • Weight: 800 g
  • Length: 297 mm
  • Power: Manual

B70M‑P36A Battery-Powered Hydraulic Pump

The B70M‑P36A is a compact, 36 V cordless electro-hydraulic pump designed to power Cembre crimping, cutting, and punching heads. With smart pressure control, dual activation modes, and OLED status display, it’s ideal for field use in utility, railway, and industrial applications.

Key Features:

  • 36 V Li‑Ion battery (6.2 Ah) for cordless operation
  • Onboard and remote control with Plug&Fix hand unit
  • OLED display for real-time status and diagnostics

Specifications:

  • Max pressure: 700 bar
  • Oil flow: ~0.67 L/min
  • Battery: 36 V / 6.2 Ah Li‑Ion
  • Operating temperature: –20 °C to +50 °C

Need Help?

For assistance, please contact a member of our Infrastructure Team. IEWC’s specialist team would be pleased to visit your site to discuss your specific requirements in person. Call us at 01582 665050, email our team at [email protected], or use the form below!

style
content
54080