Exrad Ergoflex High-Voltage Battery Cables

Champlain Exrad Ergoflex™ cables are ISO-19642 certified high-voltage products that are ultra-flexible with reduced size and weight advantages that also provide improved connector sealing and ergonomics for installers.

Characteristics:

  • Meets or exceeds all ISO-19642-5 or -9 Class D requirements, including all fluids
  • Ultimate flexibility, fluid resistant and tough
  • Revolutionary Exrad Ergoflex™ Irradiation Crosslinked Polyolefin (XLPO): will not melt; higher current peaks tolerated
  • Performs at higher temperatures for longer periods of time
  • Flexible, small bending radius for tight spaces and easy routing
  • Excellent compression set properties for connector sealing: 92% Retention
  • Designed to improve ergonomics and reduce operator movement / fatigue
  • Flexible thin and thick-walled Exrad Ergoflex™ insulation, shielded or unshielded constructions available
  • UV Protection available if needed (not standard)
  • -55°C to 150°C

Ratings/Approvals:

  • FHLR13X (Unshielded): Meets or exceeds ISO 19642-5 Class D requirements, including all fluids
  • FHLR13XC13X (Shielded): Meets or exceeds all ISO 19642-9 Class D requirements, including all fluid tests such as battery acid, motor oils, power steering and ATF
  • ROHS and CE Compliant

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Typical Applications:

The Exrad Ergoflex™ product is perfectly suited for applications; especially conventional, hybrid and electric vehicles; where a combination of flexibility, long life, thermal robustness and high performance is required. This product is also ideal for HVIL (High Voltage Interlock Loop) systems in single or multi-conductor configurations.

Key Features of Champlain Ergoflex High Voltage Cable

Shielded Single-Conductor

IEWC Part # IEWC Description Vendor Part # Champlain Web Part # # of Conductors Gauge AWG Equiv Stranding Insulation Material Shield Type Jacket Materal 100V
32129586 3mm 44BC EXRAD-EF OBS 150C 600V ORANGE 15-08548-XXX EXRAD-EF/EF-TW-3.0 1

3MM2

12

1615 EXRAD ERGOFLEX TINNED COPPER BRAID EXRAD ERGOFLEX 100V
32129546 5mm 70BC EXRAD-EF OBS 150C 600V ORN 15-08550-XXX EXRAD-EF/EF-TW-5.0 1 5MM2 0 70 EXRAD ERGOFLEX TINNED COPPER BRAID EXRAD ERGOFLEX 100V
32129547 12mm 175BC EXRAD-EF OBS 150C 600V ORN 15-08551-XXX EXRAD-EF/EF-TW-12 1 12MM2 8 175 EXRAD ERGOFLEX TINNED COPPER BRAID EXRAD ERGOFLEX 100V
32129548 16mm 224BC EXRAD-EF OBS 150C 600V ORN 15-08528-XXX EXRAD-EF/EF-TW-16 1 16MM2 6 224 EXRAD ERGOFLEX TINNED COPPER BRAID EXRAD ERGOFLEX 100V
32129549 25mm 364BC EXRAD-EF OBS 150C 1000V ORN 15-08552-XXX EXRAD-EF/EF-TW-25 1 25MM2 4 364 EXRAD ERGOFLEX TINNED COPPER BRAID EXRAD ERGOFLEX 100V
32129550 35mm 1083BC EXRAD-EF OBS 150C 600V OR 15-08558-XXX EXRAD-EF/EF-TW-35 1 35MM2 2 1083 EXRAD ERGOFLEX TINNED COPPER BRAID EXRAD ERGOFLEX 100V
32129611 50mm 1615BC EXRAD-EF OBS 150C 600V OR 15-08565-XXX EXRAD-EF/EF-TW-50 1 50MM2 1/0 1615 EXRAD ERGOFLEX TINNED COPPER BRAID EXRAD ERGOFLEX 100V
32156905 70mm 2128BC EXRAD EF SHLD 150C 600V ORN 15-08678-XXX EXRAD EF/EF-TW-70 1 70MM2 2/0 2,128 EXRAD ERGOFLEX TINNED COPPER BRAID EXRAD ERGOFLEX 100V
32156906 95mm 2926BC EXRAD EF SHLD 150C 600V ORN 15-08787-XXX EXRAD-EF/EF-TW-95 1 95MM2 3/0 2,926 EXRAD ERGOFLEX TINNED COPPER BRAID EXRAD ERGOFLEX 100V

Unshielded Single-Conductor

IEWC Part # Material IEWC Description Vendor Part# Champlain Web Part# #of Conductors Gauge AWG Equiv. Stranding Insulation Material Shield Type Voltage
32129613 12mm 175BC EXRAD EF 150C 600V ORN 15-08561-XXX EXRAD-EF150-12 1 12MM2 8 175 EXRAD ERGOFLEX UNSHIELDED 1000V
32129614 16mm 224BC EXRAD EF 150C 600V ORN 15-08370-XXX EXRAD-EF150-16 1 16MM2 6 224 EXRAD ERGOFLEX UNSHIELDED 1000V
32129615 70mm 2128BC EXRAD EF 150C 600V ORN 15-08562-XXX EXRAD-EF150-70 1 70MM2 2/0 2128 EXRAD ERGOFLEX UNSHIELDED 1000V
32129616 95mm 2926BC EXRAD EF 150C 600V ORN 15-08544-XXX EXRAD-EF150-95 1 95MM2 3/0 2926 EXRAD ERGOFLEX UNSHIELDED 1000V

Shielded Multi-Conductor

IEWC Part # Material IEWC Description Vendor Part# Champlain Web Part# #of Conductors Gauge AWG Equiv. Stranding Insulation Material Shield Type Voltage
32129613 12mm 175BC EXRAD EF 150C 600V ORN 15-08561-XXX EXRAD-EF150-12 1 12MM2 8 175 EXRAD ERGOFLEX UNSHIELDED 1000V
32129614 16mm 224BC EXRAD EF 150C 600V ORN 15-08370-XXX EXRAD-EF150-16 1 16MM2 6 224 EXRAD ERGOFLEX UNSHIELDED 1000V
32129615 70mm 2128BC EXRAD EF 150C 600V ORN 15-08562-XXX EXRAD-EF150-70 1 70MM2 2/0 2128 EXRAD ERGOFLEX UNSHIELDED 1000V
32129616 95mm 2926BC EXRAD EF 150C 600V ORN 15-08544-XXX EXRAD-EF150-95 1 95MM2 3/0 2926 EXRAD ERGOFLEX UNSHIELDED 1000V