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Exrad® Ergoflex™

Champlain Exrad Ergoflex™ cables are ISO-19642 certified high-voltage products that are ultra-flexible with reduced size and weight advantages that also provide improved connector sealing and ergonomics for installers.

Characteristics:

  • Meets or exceeds all ISO-19642-5 or -9 Class D requirements, including all fluids
  • Ultimate flexibility, fluid resistant and tough
  • Revolutionary Exrad Ergoflex™ Irradiation Crosslinked Polyolefin (XLPO): will not melt; higher current peaks tolerated
  • Performs at higher temperatures for longer periods of time
  • Flexible, small bending radius for tight spaces and easy routing
  • Excellent compression set properties for connector sealing: 92% Retention
  • Designed to improve ergonomics and reduce operator movement / fatigue
  • Flexible thin and thick-walled Exrad Ergoflex™ insulation, shielded or unshielded constructions available
  • UV Protection available if needed (not standard)
  • -55°C to 150°C

Ratings/Approvals:

  • FHLR13X (Unshielded): Meets or exceeds ISO 19642-5 Class D requirements, including all fluids
  • FHLR13XC13X (Shielded): Meets or exceeds all ISO 19642-9 Class D requirements, including all fluid tests such as battery acid, motor oils, power steering and ATF
  • ROHS and CE Compliant

Typical Applications:

The Exrad Ergoflex™ product is perfectly suited for applications; especially conventional, hybrid and electric vehicles; where a combination of flexibility, long life, thermal robustness and high performance is required. This product is also ideal for HVIL (High Voltage Interlock Loop) systems in single or multi-conductor configurations.

Key Features of Champlain Ergoflex High Voltage Cable

Shielded Single-Conductor

IEWC Part #IEWC DescriptionVendor Part #Champlain Web Part ## of ConductorsGaugeAWG EquivStrandingInsulation MaterialShield TypeJacket Materal100V
321295863mm 44BC EXRAD-EF OBS 150C 600V ORANGE15-08548-XXXEXRAD-EF/EF-TW-3.01

3MM2

12

1615EXRAD ERGOFLEXTINNED COPPER BRAIDEXRAD ERGOFLEX100V
321295465mm 70BC EXRAD-EF OBS 150C 600V ORN15-08550-XXXEXRAD-EF/EF-TW-5.015MM2070EXRAD ERGOFLEXTINNED COPPER BRAIDEXRAD ERGOFLEX100V
3212954712mm 175BC EXRAD-EF OBS 150C 600V ORN15-08551-XXXEXRAD-EF/EF-TW-12112MM28175EXRAD ERGOFLEXTINNED COPPER BRAIDEXRAD ERGOFLEX100V
3212954816mm 224BC EXRAD-EF OBS 150C 600V ORN15-08528-XXXEXRAD-EF/EF-TW-16116MM26224EXRAD ERGOFLEXTINNED COPPER BRAIDEXRAD ERGOFLEX100V
3212954925mm 364BC EXRAD-EF OBS 150C 1000V ORN15-08552-XXXEXRAD-EF/EF-TW-25125MM24364EXRAD ERGOFLEXTINNED COPPER BRAIDEXRAD ERGOFLEX100V
3212955035mm 1083BC EXRAD-EF OBS 150C 600V OR15-08558-XXXEXRAD-EF/EF-TW-35135MM221083EXRAD ERGOFLEXTINNED COPPER BRAIDEXRAD ERGOFLEX100V
3212961150mm 1615BC EXRAD-EF OBS 150C 600V OR15-08565-XXXEXRAD-EF/EF-TW-50150MM21/01615EXRAD ERGOFLEXTINNED COPPER BRAIDEXRAD ERGOFLEX100V
3215690570mm 2128BC EXRAD EF SHLD 150C 600V ORN15-08678-XXXEXRAD EF/EF-TW-70170MM22/02,128EXRAD ERGOFLEXTINNED COPPER BRAIDEXRAD ERGOFLEX100V
3215690695mm 2926BC EXRAD EF SHLD 150C 600V ORN15-08787-XXXEXRAD-EF/EF-TW-95195MM23/02,926EXRAD ERGOFLEXTINNED COPPER BRAIDEXRAD ERGOFLEX100V

Unshielded Single-Conductor

IEWC Part # MaterialIEWC DescriptionVendor Part#Champlain Web Part##of ConductorsGaugeAWG Equiv.StrandingInsulation MaterialShield TypeVoltage
3212961312mm 175BC EXRAD EF 150C 600V ORN15-08561-XXXEXRAD-EF150-12112MM28175EXRAD ERGOFLEXUNSHIELDED1000V
3212961416mm 224BC EXRAD EF 150C 600V ORN15-08370-XXXEXRAD-EF150-16116MM26224EXRAD ERGOFLEXUNSHIELDED1000V
3212961570mm 2128BC EXRAD EF 150C 600V ORN15-08562-XXXEXRAD-EF150-70170MM22/02128EXRAD ERGOFLEXUNSHIELDED1000V
3212961695mm 2926BC EXRAD EF 150C 600V ORN15-08544-XXXEXRAD-EF150-95195MM23/02926EXRAD ERGOFLEXUNSHIELDED1000V

Shielded Multi-Conductor

IEWC Part # MaterialIEWC DescriptionVendor Part#Champlain Web Part##of ConductorsGaugeAWG Equiv.StrandingInsulation MaterialShield TypeVoltage
3212961312mm 175BC EXRAD EF 150C 600V ORN15-08561-XXXEXRAD-EF150-12112MM28175EXRAD ERGOFLEXUNSHIELDED1000V
3212961416mm 224BC EXRAD EF 150C 600V ORN15-08370-XXXEXRAD-EF150-16116MM26224EXRAD ERGOFLEXUNSHIELDED1000V
3212961570mm 2128BC EXRAD EF 150C 600V ORN15-08562-XXXEXRAD-EF150-70170MM22/02128EXRAD ERGOFLEXUNSHIELDED1000V
3212961695mm 2926BC EXRAD EF 150C 600V ORN15-08544-XXXEXRAD-EF150-95195MM23/02926EXRAD ERGOFLEXUNSHIELDED1000V
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